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class="3"><span style="font-size: 10.5pt;">3.4</span></span></a><span class="3" style="line-height: 13pt; text-align: justify; background-color: transparent;"><span style="font-size: 10.5pt;">圆盘式刀库故障等级的划分</span></span></p> <p class="21" style="margin-bottom:14.55pt;text-align:justify;text-justify:inter-ideograph; text-indent:26.0pt;background:transparent"><span class="2SimSun30"><span style="font-size: 10.5pt;">故障等级一般是根据故障所带来的影响度来划分。根据造成的影响度的轻重， 故障一般分为轻微、一般、严重和致命这四类。在试验台的搭建过程要充分考虑 试验者的人身安全等因素，避免事故的发生。</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p class="30" style="margin-bottom:19.5pt;text-align:justify;text-justify:inter-ideograph; line-height:13.0pt;mso-line-height-rule:exactly;mso-pagination:lines-together; page-break-after:avoid;background:transparent"><a name="bookmark39"><span class="3"><span style="font-size: 10.5pt;">3.5</span></span></a><span class="3"><span style="font-size: 10.5pt;">圆盘式刀库数据记录以及处理的方法</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p class="30" style="margin-bottom:20.0pt;text-align:justify;text-justify:inter-ideograph; line-height:13.0pt;mso-line-height-rule:exactly;mso-pagination:lines-together; page-break-after:avoid;background:transparent"><a name="bookmark40"></a><st1:chsdate year="1899" month="12" day="30" islunardate="False" isrocdate="False" w:st="on"><span class="3"><span style="font-size: 10.5pt;">3.5.1</span></span></st1:chsdate><span class="3"><span style="font-size: 10.5pt;">试验数据记录的方法</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p class="21" style="text-align:justify;text-justify:inter-ideograph;text-indent: 26.0pt;line-height:11.5pt;mso-line-height-rule:exactly;background:transparent"><span class="2SimSun30"><span style="font-size: 10.5pt;">圆盘式刀库自动换刀系统的试验数据主要包括两部分:</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p class="21" align="left" style="margin-left: 0cm; text-indent: 27pt; background: transparent;"><!--[if !supportLists]--><span style="font-size: 11.5pt; font-family: SimSun;">1.<span style="font-stretch: normal; font-size: 7pt; font-family: 'Times New Roman';"> </span></span><!--[endif]--><span class="2SimSun30"><span style="font-size: 10.5pt;">试验台运行数据，包括运行时间、换刀次数以及换刀系统故障。如附录1 表</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">A</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">-1</span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">所示。表中包括运行日期、换刀时间以及每把刀的换刀次数，试验人员需 要把这些数据归类总结以及检查这些数据是否有出现偏差的地方，分析人员根据 这些数据计算换刀频率；如附录1表</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">A</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">-2,</span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">主要是记录刀库运行中出现的故障现 象、故障部位、故障原因以及故障处理，并且记录下当日的试验员以及维修人员， 以便分析人员能够及时迅速的找到先关人员咨询情况；</span></span><span style="font-size:10.5pt;mso-bidi-font-family: MingLiU"><o:p></o:p></span></p> <p class="21" align="left" style="margin: 0cm 0cm 14.55pt; text-indent: 27pt; background: transparent;"><!--[if !supportLists]--><span style="font-size: 11.5pt; font-family: SimSun;">2.<span style="font-stretch: normal; font-size: 7pt; font-family: 'Times New Roman';"> </span></span><!--[endif]--><span class="2SimSun30"><span style="font-size: 10.5pt;">现场换刀系统数据的采集。现场数据主要是采集加工中心中同类型的圆 盘式刀库自动换刀系统的数据。现场数据包括换刀系统故障、换刀次数以及换刀 时间。对现场故障的采集同实验室试验台故障的采集相似，具体见附录1表</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">A</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">-3</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: MingLiU;">。</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;"> </span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">由于加工中心换刀系统的换刀次数不易采集，这里采集加工中心加工零件的工步 数以及加工每道工步的时间，具体见附录1表</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">A</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">-4</span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">和附录1表</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">A</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">-5</span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">所示。根据一 定的转换方法，通过工步数以及每道工步的时间来计算换刀次数以及换刀时间， 进而估算出现场换刀机构的换刀频率。</span></span></p> <p class="21" align="left" style="margin: 0cm 0cm 14.55pt; text-indent: 27pt; background: transparent;"> </p> <p class="21" align="left" style="margin: 0cm 0cm 14.55pt; text-indent: 27pt; background: transparent;"><span style="font-size:9.0pt;font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman";mso-bidi-font-family: "Times New Roman";mso-font-kerning:1.0pt;mso-ansi-language:EN-US;mso-fareast-language: ZH-CN;mso-bidi-language:AR-SA">本文采摘自“加工中心盘式刀库可靠性试验方法研究”，因为编辑困难导致有些函数、表格、图片、内容无法显示，有需要者可以在网络中查找相关文章！本文由伯特利数控整理发表文章均来自网络仅供学习参考，转载请注明！</span></p> <p class="21" align="left" style="margin: 0cm 0cm 14.55pt; text-indent: 27pt; background: transparent;"><span style="font-size:10.5pt;mso-bidi-font-family: MingLiU"><o:p></o:p></span></p></div> <div class="blank30"></div> <!-- tag --> <div class="blank10"></div> 标签： <a href='/index.php?case=tag&act=show&tag=%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>加工中心</a> <a href='/index.php?case=tag&act=show&tag=%E6%95%B0%E6%8E%A7%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>数控加工中心</a> <a href='/index.php?case=tag&act=show&tag=CNC%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>CNC加工中心</a> <a href='/index.php?case=tag&act=show&tag=%E6%95%B0%E6%8E%A7%E6%9C%BA%E5%BA%8A' target='_blank'>数控机床</a> <a 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