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bodyBgs[3] = "/images/banner/s4.jpg"; bodyBgs[4] = "/images/banner/s5.jpg"; var randomBgIndex = Math.round( Math.random() * 4 ); //输出随机的背景图 document.write('<style>.banner{background:url(' + bodyBgs[randomBgIndex] + ') no-repeat 50% bottom}</style>'); //]]> </script> <section> <div class="banner" style="height:160px;"> </div> </section> <!-- 面包屑导航开始 --> <div class="container "> <nav class="sub_menu"> <ol class="breadcrumb"><span class="glyphicon glyphicon-list"></span> <li><a href="/">网站首页</a></li> <li><a title="技术文章" href="/bethel/NC">技术文章</a></li> <li><a title="数控文章" href="/bethel/news">数控文章</a></li> </ol> </nav> </div> <!--/sub_menu--><!-- 面包屑导航结束 --> <!-- 页面标题开始 --> <div class="title"> <h3><a>MDH80加工中心故障数据获取<small></small></a></h3> </div> <!-- 页面标题结束 --> <hr class="featurette-divider"> <!-- 中部开始 --> <div class="container"> <!-- 正文 --> <div class="lead" id="print"> <p> 2.2.1现场收集故障数据规范<br /> 加工中心十分庞大复杂，由于经济原因，很难做整机的可靠性试验。因此要研宄加 工中心的可靠性，最初步的工作就是收集生产线上实际的故障数据。通过对生产线长期 跟踪，本文收集的数据全部来自于生产线上16台MDH80加工中心实际运行时记录的 故障数据，采集时间为7个月。要想合理利用每一条故障首先要制定故障记录规范，制 定故障记录表，将故障时间、工序、故障现象、故障原因等都记录下来。记录卡在使用 时要方便合理，不能遗漏描述故障的所有因素。通过与车间管理人员沟通，制定了相应 的故障记录表，如表2.1所示。<br /> 表2. 1故障记录表<br /> Tab. 2.1 Log sheet of failures<br /> 故障日期：——年——月——曰</p> <table class="MsoNormalTable" border="0" cellspacing="0" cellpadding="0" style="border-collapse:collapse;mso-table-layout-alt:fixed;mso-table-overlap: never;mso-padding-alt:0cm .5pt 0cm .5pt"> <tbody> <tr style="mso-yfti-irow:0;mso-yfti-firstrow:yes;height:14.9pt;mso-height-rule: exactly"> <td width="133" colspan="2" style="width: 99.85pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 14.9pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" style="margin-left: 11pt; text-align: left; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span style="font-size: x-small;"><span class="2105pt">工序号/设备名称</span></span><o:p></o:p></p> </td> <td width="67" style="width: 50.4pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 14.9pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal" align="center" style="text-align:center;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"> </span></p> </td> <td width="130" colspan="2" style="width: 97.45pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 14.9pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="margin-left:16.0pt;text-align:center; text-indent:0cm;line-height:10.5pt;mso-line-height-rule:exactly;background: transparent;mso-element:frame;mso-element-frame-width:446.65pt;mso-element-frame-height: 183.35pt;mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span class="2105pt">故障发生时间</span></span><o:p></o:p></p> </td> <td width="66" style="width: 49.45pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 14.9pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal" align="center" style="text-align:center;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"> </span></p> </td> <td width="131" colspan="2" style="width: 98.15pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 14.9pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="text-align:center;text-indent:0cm;line-height: 10.5pt;mso-line-height-rule:exactly;background:transparent;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span class="2105pt">维修者</span></span><o:p></o:p></p> </td> <td width="68" style="width: 51.35pt; border-style: solid solid none; border-top-color: windowtext; border-right-color: windowtext; border-left-color: windowtext; border-top-width: 1pt; border-right-width: 1pt; border-left-width: 1pt; padding: 0cm 0.5pt; height: 14.9pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal" align="center" style="text-align:center;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"> </span></p> </td> </tr> <tr style="mso-yfti-irow:1;height:14.4pt;mso-height-rule:exactly"> <td width="133" colspan="2" style="width: 99.85pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 14.4pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" style="margin-left: 18pt; text-align: left; text-indent: 0cm; line-height: 10.5pt; background: transparent;"><span style="font-size: x-small;"><span class="2105pt">维修完工时间</span></span><o:p></o:p></p> </td> <td width="67" style="width: 50.4pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 14.4pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal" align="center" style="text-align:center;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"> </span></p> </td> <td width="130" colspan="2" style="width: 97.45pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 14.4pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="text-align:center;text-indent:0cm;line-height: 10.5pt;mso-line-height-rule:exactly;background:transparent;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span class="2105pt">停台时间（分钟</span><span class="2105pt"><span lang="EN-US">）</span></span></span><o:p></o:p></p> </td> <td width="66" style="width: 49.45pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 14.4pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal" align="center" style="text-align:center;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"> </span></p> </td> <td width="131" colspan="2" style="width: 98.15pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 14.4pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="text-align:center;text-indent:0cm;line-height: 10.5pt;mso-line-height-rule:exactly;background:transparent;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span class="2105pt">操作者</span></span><o:p></o:p></p> </td> <td width="68" style="width: 51.35pt; border-style: solid solid none; border-top-color: windowtext; border-right-color: windowtext; border-left-color: windowtext; border-top-width: 1pt; border-right-width: 1pt; border-left-width: 1pt; padding: 0cm 0.5pt; height: 14.4pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal" align="center" style="text-align:center;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"> </span></p> </td> </tr> <tr style="mso-yfti-irow:2;height:15.1pt;mso-height-rule:exactly"> <td width="48" rowspan="2" style="width: 36.25pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 15.1pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="margin-top:0cm;margin-right:0cm;margin-bottom: 3.0pt;margin-left:8.0pt;text-align:center;text-indent:0cm;line-height:10.5pt; mso-line-height-rule:exactly;background:transparent;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span class="2105pt">故障</span></span><o:p></o:p></p> <p class="20" align="center" style="margin-top:3.0pt;margin-right:0cm;margin-bottom: 0cm;margin-left:8.0pt;margin-bottom:.0001pt;text-align:center;text-indent: 0cm;line-height:10.5pt;mso-line-height-rule:exactly;background:transparent; mso-element:frame;mso-element-frame-width:446.65pt;mso-element-frame-height: 183.35pt;mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span class="2105pt">描述</span></span><o:p></o:p></p> </td> <td width="152" colspan="2" style="width: 114pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 15.1pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal" align="center" style="text-align:center;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"> </span></p> </td> <td width="196" colspan="3" style="width: 146.9pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 15.1pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="text-align:center;text-indent:0cm;line-height: 10.5pt;mso-line-height-rule:exactly;background:transparent;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span class="2105pt">报警文本</span></span><o:p></o:p></p> </td> <td width="199" colspan="3" style="width: 149.5pt; border-style: solid solid none; border-top-color: windowtext; border-right-color: windowtext; border-left-color: windowtext; border-top-width: 1pt; border-right-width: 1pt; border-left-width: 1pt; padding: 0cm 0.5pt; height: 15.1pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="text-align:center;text-indent:0cm;line-height: 10.5pt;mso-line-height-rule:exactly;background:transparent;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span class="2105pt">故障现象</span></span><o:p></o:p></p> </td> </tr> <tr style="mso-yfti-irow:3;height:25.2pt;mso-height-rule:exactly"> <td width="348" colspan="5" style="width: 260.9pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 25.2pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal" align="center" style="text-align:center;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"> </span></p> </td> <td width="199" colspan="3" style="width: 149.5pt; border-style: solid solid none; border-top-color: windowtext; border-right-color: windowtext; border-left-color: windowtext; border-top-width: 1pt; border-right-width: 1pt; border-left-width: 1pt; padding: 0cm 0.5pt; height: 25.2pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal" align="center" style="text-align:center;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"> </span></p> </td> </tr> <tr style="mso-yfti-irow:4;height:29.75pt;mso-height-rule:exactly"> <td width="48" rowspan="2" style="width: 36.25pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 29.75pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="margin-left:8.0pt;text-align:center; text-indent:0cm;line-height:13.9pt;mso-line-height-rule:exactly;background: transparent;mso-element:frame;mso-element-frame-width:446.65pt;mso-element-frame-height: 183.35pt;mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span class="2105pt">故障</span></span><o:p></o:p></p> <p class="20" align="center" style="margin-left:8.0pt;text-align:center; text-indent:0cm;line-height:13.9pt;mso-line-height-rule:exactly;background: transparent;mso-element:frame;mso-element-frame-width:446.65pt;mso-element-frame-height: 183.35pt;mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span class="2105pt">解决</span></span><o:p></o:p></p> <p class="20" align="center" style="margin-left:8.0pt;text-align:center; text-indent:0cm;line-height:13.9pt;mso-line-height-rule:exactly;background: transparent;mso-element:frame;mso-element-frame-width:446.65pt;mso-element-frame-height: 183.35pt;mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span class="2105pt">过程</span></span><o:p></o:p></p> <p class="20" align="center" style="margin-left:8.0pt;text-align:center; text-indent:0cm;line-height:13.9pt;mso-line-height-rule:exactly;background: transparent;mso-element:frame;mso-element-frame-width:446.65pt;mso-element-frame-height: 183.35pt;mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span class="2105pt">及建</span></span><o:p></o:p></p> <p class="20" align="center" style="margin-left:8.0pt;text-align:center; text-indent:0cm;line-height:13.9pt;mso-line-height-rule:exactly;background: transparent;mso-element:frame;mso-element-frame-width:446.65pt;mso-element-frame-height: 183.35pt;mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span class="2105pt">议</span></span><o:p></o:p></p> </td> <td width="547" colspan="8" style="width: 410.4pt; border-style: solid solid none; border-top-color: windowtext; border-right-color: windowtext; border-left-color: windowtext; border-top-width: 1pt; border-right-width: 1pt; border-left-width: 1pt; padding: 0cm 0.5pt; height: 29.75pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="text-align:center;text-indent:0cm;line-height: 10.5pt;mso-line-height-rule:exactly;background:transparent;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span class="2105pt">故障解决过程：</span></span><o:p></o:p></p> </td> </tr> <tr style="mso-yfti-irow:5;height:41.3pt;mso-height-rule:exactly"> <td width="547" colspan="8" style="width: 410.4pt; border-style: solid solid none; border-top-color: windowtext; border-right-color: windowtext; border-left-color: windowtext; border-top-width: 1pt; border-right-width: 1pt; border-left-width: 1pt; padding: 0cm 0.5pt; height: 41.3pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="text-align:center;text-indent:0cm;line-height: 10.5pt;mso-line-height-rule:exactly;background:transparent;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span class="2105pt">后续建议：</span></span><o:p></o:p></p> </td> </tr> <tr style="mso-yfti-irow:6;height:20.4pt;mso-height-rule:exactly"> <td width="48" rowspan="2" style="width: 36.25pt; border-style: solid none solid solid; border-top-color: windowtext; border-bottom-color: windowtext; border-left-color: windowtext; border-top-width: 1pt; border-bottom-width: 1pt; border-left-width: 1pt; padding: 0cm 0.5pt; height: 20.4pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="margin-top:0cm;margin-right:0cm;margin-bottom: 3.0pt;margin-left:8.0pt;text-align:center;text-indent:0cm;line-height:10.5pt; mso-line-height-rule:exactly;background:transparent;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span class="2105pt">更换</span></span><o:p></o:p></p> <p class="20" align="center" style="margin-top:3.0pt;margin-right:0cm;margin-bottom: 0cm;margin-left:8.0pt;margin-bottom:.0001pt;text-align:center;text-indent: 0cm;line-height:10.5pt;mso-line-height-rule:exactly;background:transparent; mso-element:frame;mso-element-frame-width:446.65pt;mso-element-frame-height: 183.35pt;mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span class="2105pt">零件</span></span><o:p></o:p></p> </td> <td width="182" colspan="3" style="width: 136.55pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 20.4pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="text-align:center;text-indent:0cm;line-height: 10.5pt;mso-line-height-rule:exactly;background:transparent;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span class="2105pt">更换型号</span></span><o:p></o:p></p> </td> <td width="181" colspan="3" style="width: 136.1pt; border-style: solid none none solid; border-top-color: windowtext; border-top-width: 1pt; border-left-color: windowtext; border-left-width: 1pt; padding: 0cm 0.5pt; height: 20.4pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="text-align:center;text-indent:0cm;line-height: 10.5pt;mso-line-height-rule:exactly;background:transparent;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span class="2105pt">更换数量</span></span><o:p></o:p></p> </td> <td width="184" colspan="2" style="width: 137.75pt; border-style: solid solid none; border-top-color: windowtext; border-right-color: windowtext; border-left-color: windowtext; border-top-width: 1pt; border-right-width: 1pt; border-left-width: 1pt; padding: 0cm 0.5pt; height: 20.4pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="20" align="center" style="text-align:center;text-indent:0cm;line-height: 10.5pt;mso-line-height-rule:exactly;background:transparent;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"><span class="2105pt">更换厂家</span></span><o:p></o:p></p> </td> </tr> <tr style="mso-yfti-irow:7;mso-yfti-lastrow:yes;height:22.3pt;mso-height-rule: exactly"> <td width="182" colspan="3" style="width: 136.55pt; border-style: solid none solid solid; border-top-color: windowtext; border-bottom-color: windowtext; border-left-color: windowtext; border-top-width: 1pt; border-bottom-width: 1pt; border-left-width: 1pt; padding: 0cm 0.5pt; height: 22.3pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal" align="center" style="text-align:center;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"> </span></p> </td> <td width="181" colspan="3" style="width: 136.1pt; border-style: solid none solid solid; border-top-color: windowtext; border-bottom-color: windowtext; border-left-color: windowtext; border-top-width: 1pt; border-bottom-width: 1pt; border-left-width: 1pt; padding: 0cm 0.5pt; height: 22.3pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal" align="center" style="text-align:center;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"> </span></p> </td> <td width="184" colspan="2" style="width: 137.75pt; border: 1pt solid windowtext; padding: 0cm 0.5pt; height: 22.3pt; background-image: initial; background-attachment: initial; background-size: initial; background-origin: initial; background-clip: initial; background-position: initial; background-repeat: initial;"> <p class="MsoNormal" align="center" style="text-align:center;mso-element:frame; mso-element-frame-width:446.65pt;mso-element-frame-height:183.35pt; mso-element-wrap:none;mso-element-anchor-vertical:page;mso-element-anchor-horizontal: page;mso-element-left:87.2pt;mso-element-top:566.35pt"><span style="font-size: x-small;"> </span></p> </td> </tr> </tbody> </table> <p>2.2.2故障数据处理规范<br /> 从生产线上搜集到的每一条故障数据会包含很多内容。每一条故障都要记录到数据 库中。为了方便对数据库中的故障数据进行整理，本文制定了故障数据处理表格，其形式如下表。<br /> <br /> 表2.2中前7项要根据生产线收集到的数据来填写，其中停台时间单位为分钟。故 障现象和处理方法要填写的比较清晰，以便对故障原因进行分析。后三项由数据处理者 填写，填写前要制定每项的填写规则。所有故障都要根据此表中的规则进行整理，以方 便后续的分析与研宄。<br /> 2.2.3加工中心所处的寿命阶段<br /> 加工中心整体运行寿命期分为三个阶段[35],每个阶段的故障率随时间的变化趋势是 不同的。这三个阶段是：<br /> • (1)早期失效期。该阶段是加工中心刚刚投入到生产运行时的阶段。在这一阶段主<br /> 要会暴露许多由设计不合理、装配不良、人员使用不规范等原因造成的故障。在经过一 段磨合期后，这些早期故障会逐渐被解决。可以说这一阶段是加工中心的调试期。在这 一阶段故障率很高，但是会快速下降。在早期失效期发现的所有故障原因都要尽量解决， 避免同类故障再次发生。处在早期失效期的加工中心生产效率比较低下，因此早期失效 期结束的时间越早越好。<br /> (2) 偶然失效期。渡过早期失效期后加工中心就会进入偶然失效期。在偶然失效期 加工中心的失效率基本是恒定的。该阶段发生的故障主要是由一些偶然性因素引起的。 这段时间是加工中心最主要的工作阶段，也是效率最高的阶段。在这一阶段应该加强对 加工中心的保养和维护，使这段时间维持的越长越好。<br /> (3) 耗损失效期。加工中心使用末期就会进入耗损失效期。该阶段的加工中心失效 率会快速上升。这主要是因为加工中心中的很多零部件已经处于老化、疲劳等阶段。针对耗损故障期，要做好预防性维修，如有必要还要对加工中心做出较大的修整。当检修 费用很大的时候，加工中心就可以被报废处理了。<br /> 本次研宄采集到的七个月的MDH80加工中心故障数据全部来自于早期失效期。在 这一阶段暴露了大量的加工中心的缺陷。本文的分析结果可以帮助加工中心尽快渡过早 期失效期。</p></div> <div class="blank30"></div> <!-- 分类 --> <div class="blank10"></div> 分类： <a href='/bethel/type/jnc/type-1.html' target='_blank'>加工中心</a> <div class="blank30"></div> <!--自动调用自定义字段--> <div class="blank20"></div> <div class="blank30"></div> <!-- 投票 --> <script src="/index.php?case=vote&act=view&aid=1375"></script> <!-- 自定义表单开始 --> <!-- 自定义表单结束 --> <div class="blank60"></div> <!-- 上下页开始 --> <div id="page"> <strong>上一篇</strong><a href="/bethel/news/show_1374.html">MDH80加工中心功能划分</a> <div class="blank10"></div> <strong>下一篇</strong><a href="/bethel/news/show_1376.html">MDH80加工中心故障数据初步分析</a> </div> <!-- 上下页结束 --> </div><!-- /container --> <!-- 相关文章开始 --> <div class="blank60"></div> <!-- 页面标题开始 --> <div class="title"> <h3><a><small>相关内容</small></a></h3> <p></p> 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