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<p>现有技术中，增材制造摒弃了传统的减材制造思想，通过增材的方式制造零件，不但可以缩短制作周期、减少材料使用，更能制造传统工艺无法制造的复杂结构[1-3]。增材制造技术不需要传统的刀具和夹具以及多道加工工序，在一台设备上可快速精密地制造出任意复杂形状的零件，从而实现了零件“自由制造”，解决了许多复杂结构零件的成形，并大大减少了加工工序，缩短了加工周期。<br/><a href="http://www.bethel-cnc.com/" target="_blank"><a href='http://www.bethel-cnc.com/' target='_blank'>机床</a></a>零部件的再制造是<a href="http://www.bethel-cnc.com/" target="_blank"><a href='http://www.bethel-cnc.com/' target='_blank'>机床</a></a>再制造中关键的环节[4-5]。而现有的再制造工艺技术，普遍存在能耗大、资源浪费严重，噪声大，加工过程切削液、粉尘、油雾等污染大等绿色问题。人们期望获得一种技术效果更好的增减材制造<a href="http://www.bethel-cnc.com/" target="_blank">机床</a>。<br/>1 总体方案设计<br/>本文所设计一种基于 VMC1100P 立式<a href="http://www.bethel-cnc.com/" target="_blank"><a href='http://www.bethel-cnc.com/' target='_blank'>加工中心</a></a>的增减材制造<a href="http://www.bethel-cnc.com/" target="_blank">机床</a>，如图 1 所示，包括床身 117、滑座及工作台 118、立柱 114、主轴箱 111、主轴箱罩 112、主轴头罩 113、拖链 109、数控系统 116、送粉器 101、激光器 102、水冷机 103、送粉管路 104、水管 105、光纤线路106、激光熔覆头 107、熔覆头罩 108、熔覆头法兰盘 110 等。<br/><img src="/bethel/upload/images/201906/15609271388453.png" title="15609271388453.png" alt="图片.png"/></p><p>图 1 增减材制造机床结构原理示意简图<br/>设备主体采用 VMC1100P 立式<a href="http://www.bethel-cnc.com/" target="_blank"><a href='http://www.bethel-cnc.com/' target='_blank'>加工中心</a></a>主体结构，立式框架布局，立柱 114 固定在床身上 117，主轴箱 111 能够沿立柱 114 上下移动实现 Z 向动作，滑座及工作台 118 沿床身 117纵向移动实现 Y 向动作，工作台沿滑座横向移动(X 向)的结构。床身 117 是整个机床的安装基础，立柱 114、滑座及工作台 118 都布置在床身 117 上，主轴箱 111 布置在立柱 114 上。基于ＶＭＣ1100Ｐ立式<a href="http://www.bethel-cnc.com/" target="_blank"><a href='http://www.bethel-cnc.com/' target='_blank'>加工中心</a></a>的结构、性能、精度，机床部分机械结构需进行升级改<br/>造，包括电气控制系统改造，导轨防护改造，主轴箱罩 112 改造，设计制作熔覆头法兰盘 110， 升级拖链 109 容积及折弯半径，设计制作熔覆头罩 108 及主轴箱罩 112，以适用增材制造和减材制造功能的切换使用。<br/>改造后的机床，通过增加 3D 打印元件及电气元件，实现机床和激光器的集成控制及联动控制，实现激光熔覆以及金属 3D 打印功能。<br/>2 改造方案实施<br/>拆解主轴箱罩 112，熔覆头法兰盘 110 在安装在主轴箱 111 左侧，激光熔覆头 107 安装在熔覆头法兰盘 110 上，激光熔覆头 107（型号：RC52）通过光纤线路 106 连接到激光器 102（型号：YLR-1000）上；送粉管路 104、水管 105 穿过升级后的拖链 109 连接到送粉器 101（型号：RC-PGF-D-2）、水冷机 103（型号：MCWL-50DTR）；水冷机 103 为激光器 102 和外光路系统提供循环的冷却水，带走激光器 102 在电光转换过程中产生的多余热量，带走外光路镜片所吸收的热量；数控系统 116（型号：FUNAC-OI-Mate）通过电线及电气元件连接机床三轴拖动、送粉器 101、水冷机 103、激光器 102，实现通过编程代码控制机床运动进行增减材制造。<br/>3 增减材制造的实现<br/>升级改造后的<a href="http://www.bethel-cnc.com/" target="_blank"><a href='http://www.bethel-cnc.com/' target='_blank'>数控机床</a></a>，采用光纤激光器作为光源，光纤传导作为外光路传导系统，通过 3D 打印软件及数控系统，实现机床和激光器的集成控制及联动控制。增材制造时，安装主轴头罩 113，防止粉末进入主轴锥孔，拆解熔覆头罩 108，激光熔覆头 107 随主轴箱 111 运动，数控系统驱动机床按照路径规划分层软件生成的代码运动，从而实现零件表面修复和金属 3D 打印。激光器 102 及送粉器 101 和水冷机 103 放置在机床左后方，送粉器 101 为激光加工提供金属粉末，水冷机 103 为激光器 102 和外光路系统提供循环的冷却水，带走激光器 102 在电光转换过程中产生的多余热量，带走外光路镜片所吸收的热量。用熔覆头罩 108 将激光熔覆头 107 罩住防止切削粉末进入激光熔覆头，拆卸主轴头罩 113，主轴锥孔中安装切削刀具， 可以实现减材制造功能。<br/>4 结束语<br/>增材制造作为废旧机床再制造关键工艺技术，可解决废旧机床的主轴、导轨、齿轮副等关键部件的工艺流程或工序环节绿色化程度不高的问题。减少废旧机床再制造的工艺流程与工序环节，降低刀具与夹具的消耗，缩短加工周期。从而推动废旧机床再制造过程绿色化的进程，进一步推动机床再制造产业化与规模化。</p><p><br/></p></div> <div class="blank30"></div> <!-- tag --> <div class="blank10"></div> 标签： <a href='/index.php?case=tag&act=show&tag=%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' 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class="news-list list-border list-border-w"> <div class="list-date"> <span>11</span> <p>2021-09</p> </div> <h4><a title="星瀚系列高速加工中心" href="/bethel/cnc/show_2721.html" target="_blank">星瀚系列高速加工中心</a></h4> <p>星瀚系列是宇匠数控打造的颠覆性产品，在高精度加工的情况下保证高速、高刚的特性，是真正意义的高速加工中心，其性能及质量可媲美进口高速加工中心。同时可配置超声波系统与石墨集尘系统，亦可运用在陶瓷等硬脆料、石墨等高粉尘料的加工；… <a href="/bethel/cnc/show_2721.html" target="_blank">[了解更多]</a></p> </div> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>11</span> <p>2021-09</p> </div> <h4><a title="星瀚S系列高速加工中心" href="/bethel/cnc/show_2720.html" target="_blank">星瀚S系列高速加工中心</a></h4> <p>星瀚S系列是宇匠数控打造的颠覆性产品，采用全闭环设计，在高精度加工的情况下保证高速、高刚的特性，是真正意义的高速加工中心，其性能及质量可媲美进口高速加工中心。同时可配置超声波系统与石墨集尘系统，亦可运用在陶瓷等硬脆料、石墨等高粉尘料的加工；… <a href="/bethel/cnc/show_2720.html" target="_blank">[了解更多]</a></p> </div> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>11</span> <p>2021-09</p> </div> <h4><a title="超声波陶瓷雕铣中心" href="/bethel/cnc/show_2719.html" 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