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完全满足不了教学需要,为了到达教学目的,只好购买两台配备不 同数控系统的<a href="http://www.bethel-cnc.com/" target="_blank">机床</a>来弥补教学中的缺陷。即使这样,购买两台机床不仅成本增加,而且满足不了两种系统在同一机床上进行直观对比的要求。采用双系统就是在一台机床上配备不同类型的两套数控系统,用一台机床到达两台机床的教学效果,大大减少成本开支,同时 通过在同一机床上直观比较国产数控系统与进口的数控系统在性能、功能等方面的差异,到达教学目的。[1]<br/>1 设计思路<br/> 实现基于双系统的XHK716<a href="http://www.bethel-cnc.com/" target="_blank">加工中心</a>改造,本课题研究的具体思路是:在XHK716<a href="http://www.bethel-cnc.com/" target="_blank">加工中心</a>上实现FANUC-0I-MATE-MD和华中HNC-210B两种数控系统在同一台设备上的切换;外部输入、输出信号的兼容;在两种数控系统公用的模拟主轴上如何实现刚性攻丝功能;两种数控系统同时工作时相互之间的互锁等功能。最终实现两种不同数控系统的教学与生产的双重功效,并且可使两种数控系统同时工作,其中一种用于加工,一种用于教学。[2-3]<br/>2 项目设计<br/> 2.1 两种系统的切换<br/> 双系统采用进口的FANUC-0I-MATE-MD和华中HNC-210B系统,其中系统、三轴伺服驱动、三轴伺服电机不共用。控制器件及主轴部分全部共用,包括共用一个GM7登奇主轴电机和HSV-18S主轴驱动器。共用的主轴驱动采用模拟信号控制,FANUC系统的主轴转速模拟信号通过XS40端口经转接板输出到主轴驱动器的XS4端口,主轴电机的编码器反馈信号则通过转接板反馈到系统的XS41端口。华中系统的主轴转速模拟信号通过XS91端口经转接板输出到主轴驱动器的XS4端口,主轴电机的编码器反馈信号则通过转接板反馈到系统的XS9端口。<br/> <img src="/bethel/upload/images/201906/15609280123523.png" title="15609280123523.png" alt="图片.png"/></p><p>图1 双系统<a href="http://www.bethel-cnc.com/" target="_blank">加工中心</a>系统连接图<br/> 2.2 外部输入、输出信号的兼容<br/> FANUC系统PLC的I/O开关量输入、输出为PNP型,而华中 HNC-210B开关量输入、输出为NPN型。为满足外围输入、输出信号通用,选用型号为HIO-3201的输入转接板,将外围的PNP开关量输入信号转换为NPN信号,提供给华中HNC-210B系统的开关量输入,同样选用型号为HIO-3202输出转换板 将华中HNC-210B的NPN输出信号转换成PNP信号。使两种系统可兼容同一类型的I/O信号。<br/> 2.3 模拟主轴刚性攻丝功能的实现<br/> FANUC串行伺服主轴是由系统内部信号来实现主轴准确位置控制, 完成刚性攻丝功能。为提高模拟电压的精度, 巧妙地运用<br/> FANUC系统中T型换挡功能,设置相应的参数和编制对应的PMC 程序,实现精准的刚性攻丝功能。华中HNC-210B的刚性攻丝,则采用主轴的脉冲量进行位置控制,通过PLC的输出信号接至主轴驱动器XS4的6脚,并设置主轴驱动器控制参数STA-8设为1,来进行位置控制方式与速度控制方式的切换。<br/> 2.4 两种系统之间的互锁<br/>通过采用在电路中设计互锁电路有效地实现互锁,使某一系统投入加工生产后,另一系统与机床的控制信号被完全屏蔽,只作模拟运行,对机床控制没有任何影响,完全满足两种系统之间相互隔离,互不影响。[3]<br/>3 双系统加工中心系统连接图<br/> 如图1所示,是双系统加工中心系统连接框图。两系统采用独立的进给轴驱动器和轴伺服电机,公用一个主轴驱动器和主轴电机, 外围的I/O通过互锁转换分别进入各自的数控系统对机床进行有效控制,完全满足生产加工、和教学双重功效。[5]<br/>4 结语<br/> 该加工中心设备试制成功后将具有广阔的市场前景,可广泛应用于培训机构教学、生产加工,节约成本开支,操作方便简捷。特别适用于既 加工、又兼用教学的教育系统和职业技能培训中心。</p><p><br/></p></div> <div class="blank30"></div> <!-- tag --> <div 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页面标题结束 --> <hr class="featurette-divider"> <div class="container list-container"> <!-- 内容列表开始 --> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>11</span> <p>2024-12</p> </div> <h4><a title="U600S五轴加工中心视频" href="/bethel/video/show-3042.html" target="_blank">U600S五轴加工中心视频</a></h4> <p>此视频详细介绍了U600S高性能五轴加工中心各种参数及说明！… <a href="/bethel/video/show-3042.html" target="_blank">[了解更多]</a></p> </div> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>05</span> <p>2024-11</p> </div> <h4><a title="六角亭五轴加工工艺" href="/bethel/5-aix/show-2966.html" target="_blank">六角亭五轴加工工艺</a></h4> <p>本文以组合式六角亭模型为实例，分析工艺难点与加工可行性，指出该模型的加工难点是模型形状不规则和整体刚性差，并通过设计新的工艺方案解决加工难点，完成了模型整体的加工。新的加工工艺有助于提高加工效率和精度，为五轴数控加工提供了一个典型案例，对于五轴加工中心数控加工也具有指导作用和重要… <a href="/bethel/5-aix/show-2966.html" target="_blank">[了解更多]</a></p> </div> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>05</span> <p>2024-11</p> </div> <h4><a 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